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Low Volume Manufacturing: Understanding Its Pros and Cons

by Nice Rapid | Dec 22,2022 | Low Volume Manufacturing

As the manufacturing world has evolved, manufacturers have faced numerous challenges as they struggle to manufacture and sell their products. These challenges include increased competition, low margins, and a saturated market. However, if you know where to find your market, there is still a way to make a living. By using the appropriate marketing strategies, you can still be successful. This blog will look at the pros and cons of low-volume manufacturing.

A Background on Low-Volume Manufacturing

The heightened competition in the market and its profound changes have increased the focus on answering customer needs. As such, it also impacts how manufacturers have slowly shifted to different production modes to become agile. As a result, it has brought three different types: mass flow, small batch, and single-piece production.

The current scene in the manufacturing industry is concentrated on multi-variety small or low production methods.

Low volume production parts

What is Low Volume Manufacturing?

Modern manufacturing technology is always evolving; therefore, businesses are increasingly seeking production flexibility and customization. As a result, low-volume manufacturing has grown in popularity over the past few years. However, it takes time to give a precise definition of the phrase.

Simply put, low-volume production is the polar opposite of large-volume manufacturing. It produces several products—between a few hundred and a few thousand—using various technologies.

Advantages of Adopting Low-Volume Manufacturing

There are four major reasons why customers are adopting low-volume manufacturing:

Cost

There are various cost advantages when comparing low-volume manufacturing to big-volume production sometimes, even if there are more than 100,000 sets. However, for limited-volume products, some specific materials are still appropriate.

The economic advantage of low-volume manufacturing is clear when producing a single order for hundreds to thousands of items.

Flexibility

Low-volume production is particularly adaptable; you can change goods at any time in response to customer and market feedback. However, such alterations are challenging after the production parts are with the high-volume manufacturer.

If there are flaws, you can easily fix them.

Faster to launch products

Small-volume manufacturing has a timeliness advantage that can let customers launch goods quickly, which is crucial for several manufacturing businesses.

Rapid prototyping at a lower cost

Small-batch production can efficiently prevent issues that might arise during the mass production of parts by prototyping goods at the lowest cost.

High-quality, low-volume manufacturing parts serve as a bridge between mass production and prototype thanks to their advantages, making them appropriate for a wide range of goods and sectors.

Disadvantages of low-volume manufacturing

There are two major disadvantages of low-volume production.

1. The cost of producing goods can dramatically increase because you cannot enjoy economies of scale.

2. It takes time to respond quickly to the market's demand.

Conclusion

The largest benefit of low-volume production is choosing and concentrating on the items that will take the least amount of time to market by analyzing the needs of diverse consumers and determining the top sellers. However, the general small manufacturing sector has a considerable price variation depending on the number of goods, which makes it impossible to maintain scale production below a specific size.

Eventually, the high production prices become too much to bear, and development costs rise as more items need to be created simultaneously. For more information about low-volume production and its intricacies, contact Nice Rapid.

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