The production landscape has truly
shifted as producers or manufacturers are looking for efficient ways of
reducing cost as well as ramping up the production rates. As clients, we are
always constantly on the look-out on how to minimize the economies of scale and
maximize output.
Well, if you are looking for
compression molding services done at economical and affordable way don’t look
further at Nice Rapid, we are here to serve you. In compression molding, we
primarily use rubber as the main raw-material when manufacturing parts and
components.
At Nice Rapid, we also employ a wide
range of services such as using the technique to coat other existing tools.
Customer satisfaction is our number one priority, we strive to always meet all
of your needs and requirements.
You’ll
be glad to know that compression molding comes with a myriad of benefits that you’ll enjoy. With regards to the
production of rubber parts, we mainly use three processes namely; extrusion
molding, injection molding, and compression molding. Each of them comes with
its own set of advantages compared to other sets of production techniques.
The compression molding process and procedure
At Nice Rapid, you'll be glad to know
that we employ a team of skilled and technical workforce that works round the
clock to ensure you get your products within the set time limit.
At the beginning of the molding phase;
we heat both the mold cavity and material. Once it has attained the maximum
temperature, all heated elements are then inserted onto the mold cavity. The
heat will cause all the molten material to expand.
During this process, the pressure is
one of the most important elements. After all the molten materials are inserted
on the hot cavity, the cavity is wholly sealed using a plug creating a
conducive environment.
High pressure is then applied to the
molten material such that all the crevices and cracks are filled, at Nice Rapid
we use the recommended pressure that ranges between 1,000 to 2,000 pounds per
square inch (PSI) which ensures uniformity of the end-product.
A combination of both heat and
pressure ejects the mold material into the cavity. We then allow the mold to
sufficiently cool off and we remove the product or the solidified part.
When it comes to compression molding,
at Nice Rapid we use a wide variety of techniques, but the main principle
remains the same. Inlay man's terms this means that the plastic or heated
polymer is injected onto the cavity and then subjected to heat and pressure.
At Nice Rapid we offer:
Strong Mold Making Capabilities
We use the newest and modern compression molding manufacturing equipment's which ensures that every part or component produced is of high quality enabling us to have effective and
accurate control over the whole process.
Scientific
pre-forming procedures
We have also introduced new molding
equipment such as rubber & silicone strips cutting machines, pre-forming extrudes
which created a product with high dimensional stability as well as ensuring
high levels of precision and accuracy.
Precise and
accurate refined operation
To efficiently and effectively use the
rubber material, we employ a unique batching approach. At our shop, we are
constantly on the look-out for new and innovative technologies such as
banburying technology.
We also use high-grade mixing
procedures and practices set us apart from the competition which gives you an
edge over your competitors.
Modern rubber
vulcanizing equipment’s
As our new clients, you'll be excited
to know that we have incorporated new professional rubber vulcanizing equipment
like vacuum tabulate vulcanizing machines, tabulate vulcanizing machines.
We are always on the look-out for new
technologies ensuring you get the best compression molding procedures.
With Nice Rapid, we ensure that the
whole production process from the mold, assembly, trimming, refining is done
with the most advanced equipment. Our innovative research and development
department, stringent quality control, coupled with the robust production
capacity enables us to create compression molds from a wide variety of raw
materials.
All of the raw materials that we use
comply with FDA, REACH, and ROSH which underlines our stringent policies in
line with ISO-9001 international quality system certification.
Factors that we always consider during compression molding
At Nice Rapid we always strive to
provide you with unique and flawless work, to attain the need and preferences
of our clients. We usually implement five important aspects:
-
Design of the
mold
-
The amount of
pressure
-
The model and
type of heating technique
-
The amount of
plastic or polymer
-
Amount of heat
needed.
Advantages of compression molding
Some of the benefits that you’ll enjoy as a new client include:
-
Affordable: This
technique is cost-effective owing its simplicity
-
There is minimal
wastage of raw materials
-
It's perfect for
oversized parts
Get your free quote now
If you are looking for world-class compression molding services, we are just a call away. Pick that phone and don’t hesitate to
contact us.
Strong Capability on Mold MakingEquipped with the world’s top mold manufacturing equipment, ensure that each link can get the most accurate and effective control.
Scientific Pre-forming ProcedureIntroduced equipment such as pre-forming extrude, rubber & silicone strips cutting machines to ensure the accuracy or producing and the stability of products.
Precise Refining OperationIn order to effectively protect the excellent use of rubber, we formulated precise batching procedures. Continuously improve the banburying technology, as well as the high standard mixing practices, which enjoyed good reputation in the industry.
Professional Rubber Vulcanizing MachinesWe have introduced the most professional rubber vulcanizing equipment, such as the tabulate vulcanizing machines, vacuum tabulate vulcanizing machines.
