Compression Moulding

The production landscape has truly shifted as producers or manufacturers are looking for efficient ways of reducing cost as well as ramping up the production rates. As clients, we are always constantly on the look-out on how to minimize the economies of scale and maximize output.

Well, if you are looking for compression molding services done at economical and affordable way don’t look further at Nice Rapid, we are here to serve you. In compression molding, we primarily use rubber as the main raw-material when manufacturing parts and components.

At Nice Rapid, we also employ a wide range of services such as using the technique to coat other existing tools. Customer satisfaction is our number one priority, we strive to always meet all of your needs and requirements. You’ll be glad to know that compression molding comes with a myriad of benefits that you’ll enjoy. With regards to the production of rubber parts, we mainly use three processes namely; extrusion molding, injection molding, and compression molding. Each of them comes with its own set of advantages compared to other sets of production techniques.

The compression molding process and procedure

At Nice Rapid, you'll be glad to know that we employ a team of skilled and technical workforce that works round the clock to ensure you get your products within the set time limit.

At the beginning of the molding phase; we heat both the mold cavity and material. Once it has attained the maximum temperature, all heated elements are then inserted onto the mold cavity. The heat will cause all the molten material to expand.

During this process, the pressure is one of the most important elements. After all the molten materials are inserted on the hot cavity, the cavity is wholly sealed using a plug creating a conducive environment.

High pressure is then applied to the molten material such that all the crevices and cracks are filled, at Nice Rapid we use the recommended pressure that ranges between 1,000 to 2,000 pounds per square inch (PSI) which ensures uniformity of the end-product.

A combination of both heat and pressure ejects the mold material into the cavity. We then allow the mold to sufficiently cool off and we remove the product or the solidified part.

When it comes to compression molding, at Nice Rapid we use a wide variety of techniques, but the main principle remains the same. Inlay man's terms this means that the plastic or heated polymer is injected onto the cavity and then subjected to heat and pressure.

At Nice Rapid we offer:

Strong Mold Making Capabilities

We use the newest and modern compression molding manufacturing equipment's which ensures that every part or component produced is of high quality enabling us to have effective and accurate control over the whole process.

Scientific pre-forming procedures

We have also introduced new molding equipment such as rubber & silicone strips cutting machines, pre-forming extrudes which created a product with high dimensional stability as well as ensuring high levels of precision and accuracy. 

Precise and accurate refined operation

To efficiently and effectively use the rubber material, we employ a unique batching approach. At our shop, we are constantly on the look-out for new and innovative technologies such as banburying technology.

We also use high-grade mixing procedures and practices set us apart from the competition which gives you an edge over your competitors.

Modern rubber vulcanizing equipment’s

As our new clients, you'll be excited to know that we have incorporated new professional rubber vulcanizing equipment like vacuum tabulate vulcanizing machines, tabulate vulcanizing machines.

We are always on the look-out for new technologies ensuring you get the best compression molding procedures.

With Nice Rapid, we ensure that the whole production process from the mold, assembly, trimming, refining is done with the most advanced equipment. Our innovative research and development department, stringent quality control, coupled with the robust production capacity enables us to create compression molds from a wide variety of raw materials.

All of the raw materials that we use comply with FDA, REACH, and ROSH which underlines our stringent policies in line with ISO-9001 international quality system certification.

Factors that we always consider during compression molding

At Nice Rapid we always strive to provide you with unique and flawless work, to attain the need and preferences of our clients. We usually implement five important aspects:

• Design of the mold
• The amount of pressure
• The model and type of heating technique
• The amount of plastic or polymer
• Amount of heat needed.

Advantages of compression molding

Some of the benefits that you’ll enjoy as a new client include:

• Affordable: This technique is cost-effective owing its simplicity
• There is minimal wastage of raw materials
• It's perfect for oversized parts

Get your free quote now

If you are looking for world-class compression molding services, we are just a call away. Pick that phone and don’t hesitate to contact us.