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Rapid Tooling and Rapid Casting Metals – Why Do You Need Them Both

by Nice Rapid | Feb 03,2020 | Rapid Tooling

If you have some doubts about how these two procedures can be related, wonder no longer. We have the answer for you in the following lines. Rapid tooling and rapid casting are not considered by any means a method to create a prototype. Yet, they still require at least some level of expertise since both procedures have molds working in place to create larger batches of product.

With a lot of companies embracing this manufacturing method to attract more business, it was a matter of time before the tide was turned to increases revenue based on the volume of assignations. The numbers have been favorable within the industry for some time now. Places like Kickstarter have a lot to show from the people who have learned the trade secrets of more prominent brands.

Most of these entrepreneurs have chosen to follow the same path as big companies. They are looking to replicate some of their success by proxy, and a lot of them are quite good at it. Rapid tooling and rapid casting allow for easy manufacturing, and there are a lot of great things we can learn about them if we pay close attention to the following details:

Working with Rapid Tooling and Metal Casting – The Reasons for this Pairing

Most rapid tooling derived products have great things about them. One of the first noticeable traits is how die-casting used rapid tooling molds to create plastic parts using molten resins. This is probably also one of the cheapest methods of manufacturing if the part, for any given reason, requires a cavity mold. The costs of the product increase, but the result is very satisfactory.

The other benefit of rapid tooling and metal casting is the economy of the scales used for it. Both techniques are the best choice to create small parts, and as such, you can use the finished mold to create a lot of pieces before being destroyed. This means the molds used when you combine both techniques are ideal for mass releases as long as the product is small in size.

If you want the whole round-up, this is what you get with these combined methods overall: cost-effectiveness, excellent fit on every part, the best surface finishes, dimensional accuracy, and incredible tensile strength. Top all of this with the fact that these combined technologies allow quicker turnaround times, and you will have a winner on your side.

Additional Benefits of Rapid Tooling and Metal Casting

One of the most significant benefits of working with these combined technologies is the possibility of working with your designs department on truly functional prototypes. Die casting is the process used to create the mold via rapid tooling. But you may create a prototype using the same materials if you have access to the proper technology. Your customers will eat up these previews.

With this type of manufacturing, you can even test your prototypes to perfection, just in the same fashion as the finished product will look and work. The amount of detail that can go in this type of product is only limited in your imagination. The best option is to avoid overdoing it to keep the costs low unless you are in the market of selling premium products.

We can round up these additional benefits as it follows: both techniques combined can be pretty helpful for the stances of your product range. You'll get your parts done faster, they will look handled by a professional, and the technology can offer working products at prototype stage. You can also combine this manufacturing with other techniques such as CNC machining.

Handling Low Quantities of Product with Investment Purposes

If your product is requiring very low quantities to cover demand (between 50 or 100+ products), the manufacturer will recommend that you handle the task with these techniques combined. Likely, you will even get to use high-end metals for clean finishes such as titanium, steel, aluminum, and others. This can factor in the costs of production, but you can look to aim at a high-end market as well.

An off-cast product often looks like a loss for manufacturing workshops, so you won't be seeing too many companies looking to create a mold that will craft a single part. However, a lot of companies are very imaginative when it comes to the use as resources to cheapen these costs, such as using wax to create patterns, as well as 3D printing to get what you need in a matter of moments.

Applications of Rapid Tooling and Metal Casting

These manufacturing techniques are already used in a lot of industries, some more commonly than others. This is some of the most popular uses:

  • Automotive Industry Rapid tooling and metal casting are often used to create a lot of small parts in electric vehicles. Many of these parts receive some of the most high-impact tests since they control some security features of the car.
  • Medical Industry Rapid tooling is used for small medical applications and small parts in some prosthesis.
  • Electronic Industry Many consumer electronics are lined with small pieces created using rapid tooling. Most of these are plastic parts within the case of the internal components in the circuitry.
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